Firstly we should like to refer you to our ecosystem page. Having read this, you will appreciate that this conservation principle is based on manipulation of the atmospheric component of the ecosystem. We mantain the same atmospheric gases, (nitrogen, oxygen and carbon dioxide) but alter their ratios to reduce the proportion of oxygen. The MA method is of special interest in that it is the only fumigation alternative that enables one to carry out insect control in-situ. Although this method has been well researched, its commercial use until recently, has been rather limited. Possible reasons for its lack of commercial acceptance were its higher cost (in comparison with fumigation) and a lack of sufficient information on its reliability. However, cost comparisons between fumigation and alternative methods must be weighted against consumer acceptance, and as for its reliability, the extensive research (including our own contribution) on the effects of MAs on insects has provided a firm basis for the technology, and its potential to largely replace conventional fumigation.
The application of MAs and fumigants is most appropriate for bulk storage of grain either on-farm, or at central storage installations which are gastight according to accepted standards. High value commodities requiring treatment in relatively small lots may be treated in specially designed fumigation chambers that may be adapted for MA application, or in flexible plastic containers which are also suitable for bag and crate storage. Hermetic storage to which we have devoted a separate web-page, is in fact a special case of MA, where the living components of the ecosystem "bio-generate" their own atmosphere by their respiratory metabolism.
To complete this overview we shall describe the methods of MA generation and application, with emphasis on the main differences between them, and point out how our own work can promote the use of MAs as a fumigation alternative.
The objective is to attain a composition of atmospheric gases rich in CO2, or in N2, and low in O2, or a combination of these gases within the storage enclosure or treatment chamber, for the time necessary to control the storage pests. At present, the most widely used source for production of such atmospheric gas compositions is tanker-delivered liquefied CO2 or N2. Availability and suitability of this means of gas supply must be questioned when the gases are transported over long distances from an industrial production area to the storage site. Therefore, alternative potential methods of generating MAs should also be considered.
Choice of Atmospheric Gas Composition
A simple and descriptive graphical presentation to illustrate the relationship between exposure period, O2 and CO2 concentration (at normal atmospheric pressure), and mortality of different insects life stages, was compiled from the literature by Annis (1987). In his review, he proposed provisional dosage regimes at grain temperatures of 20-29 °C.
A summary of these dosage regimes is given in Table 1, which shows that the use of an atmosphere with less than 1% O2 requires considerably longer exposure times than 80% CO2 atmospheres to kill insect populations other than Trogoderma granarium. The basis for preparing these regimes was the time response of the most tolerant developmental stage of the most tolerant insect species. In the absence of T. granarium, a low O2 regime should be based on the response of S. oryzae pupae, while the CO2 regimes should be based on Tribolium castaneum adults and larvae (Annis, 1987; Navarro and Jay, 1987).
Dosage regimes presented in Table 1 should be viewed as very generalized recommendations. More recently published information (Navarro and Jay, 1987; Reichmuth, 1987; Jay et al., 1990) indicates that further work is needed to enable precise dosage recommendations to be established for the application of MAs for the major stored-product insects under the wide range of intrinsic and extrinsic factors involved. Thus, recommended dosage regimes should be based on temperature ranges appropriate to specific climatic conditions and also to the dominant insect species found in the commodities involved. Aspects of commodity moisture content (Bell, 1987; Navarro, 1978), socioeconomically acceptable control levels, the time-frame within which control must be accomplished, and the expected leak-rate standard in which the MA treatment will be performed will probably all play an important role in future recommendations.
Atmospheric gas concentration | Controls most common grain insects including Trogoderma granarium (yes/no) | Exposure period (days) |
---|---|---|
<1% O2 (in nitrogen) | yes | 20 |
Constant % CO2 in air | ||
40 | no | 17 |
60 | no | 11 |
80 | no | 8.5 |
80 | yes | 16 |
CO2 decay in air from >70 to 35% | no | 15 |
Pressurized CO2 at >20 bar | ** | <0.08 |
High Pressure CO2 application: In contrast to the conventional application of MAs at normal atmospheric pressure, the use of pressurized CO2 in high-pressure chambers has been developed recently. Special equipment needed to withstand the high CO2 pressure is expensive and therefore limits the market of this method. However, food industry processing high-value products such as drugs and spices may take advantage of this MA method in the future as well as the disinfestation of museum artifacts and other special commodities. The mode of action appears to be based on the rapid expansion of bubbles of CO2 dissolved in the body fluids of the insects as the high pressure is released - somewhat similar to the "bends" experienced by divers.
Due to the relatively long exposure time involved, one basic concept with MA application methods is the combination of two separate phases: an initial 'purge' for the establishment of the desired atmospheric gas composition, and a subsequent 'maintenance' phase in which the desired gas composition is maintained during the exposure period (Banks and Annis, 1977). This concept differs from the 'single-shot' treatment suggested by Banks et al. (1980). This latter-type treatment is suitable basically for CO2 when an initial concentration of higher than 70% is established and the gastightness of the structure is sufficient to allow maintenance of a concentration at above 35% for at least 10 days.
With MA treatment a large volume of the intergranular free space plus the headspace of the silo needs to be displaced. The rate of gas supply is purely an economic aspect of the application of MA s, since a substantial portion of the expense involved consists of the cost of transporting the liquid CO2 or N2 and of the on-site purging, which is a time-consuming process (Guiffre and Segal, 1984). If on-site bulk gas tanks are not installed, truck demurrage charges must be added. With gas burners the aspect of transportation is less critical, since the quantities of hydrocarbon gas used are considerably less.
The gas supply rates required for the application of selected MA s are listed in Table 2. The proposed supply time at 'purge' phase for a MA of <1% O2 is considerably shorter than for the other MA s applied at normal atmospheric pressure. This shorter 'purge' time derives from the physical characteristics of N2 (Banks and Annis, 1977). A method (not included in Table 2) that has been used by us in small bins of 50-tonne capacity consists of direct gas supply to the bin in a liquid state, thereby reducing the supply time considerably. This method is discussed in the section on gas supply in a liquid state.
The shortest supply time is achievable using pressurized CO2 system (Table 2). The natural pressure of liquid CO2 is advantageous in creating high pressure in the exposure chamber.
Selected atmospheric gas concentration | Application phase | Amount of gas per tonne commodity | Supply time (h) |
---|---|---|---|
<1% O2 in N2 | Purge | 1-2 m3 N2 | <12 |
Maintenance | 0.01-0.06 m3 N2 | ** | |
>70% CO2 in air | Purge | 0.5-1.9 m3 CO2 | <48 |
Maintenance | 0.02-0.04 m3 CO2 | ** | |
Gas burner <1% O2 with >14% CO2 | Purge | 17-66 g C3 H8 | <48 |
Maintenance | 0.6-1.2 g C3 H8 | ** | |
>70% CO2 in air | Single-shot | 0.5-1.0 m3 CO2 | <48 |
Pressurized CO2 at >20 bar | Single-shot | >18 kg CO2 | <0.5 |
Storage structures designed specifically for the application of MA s are practically non-existent, apart from those in Australia. According to Banks and Ripp (1984) there is in Australia an increasing trend toward the use of sealed storage for dry grain, accompanied by the conversion of existing structures to sealed storage rather than construction of new installations. Large-scale operations of this type have not yet been reported from other parts of the world. Therefore, before deciding on the method of MA application, careful examination should be made of sealing requirements to obtain a standard acceptable for maintaining the gas composition over the designed exposure period. For application of pressurized CO2, especially designed chambers and installations to withstand the high pressures are needed.
For application of N2 or CO2 into upright storages, simple inlet systems fitted into the bin wall can be used for gas introduction. The design of the system should be such as to prevent excessive pressure buildup over weak areas of the silo bin wall, especially around the inlet pipe. For purge rates of 6m3/min. an inlet pipe of 8 cm diameter has proven convenien . However, in bins equipped with a grain aeration system, it is advantageous to use the inlet duct system as the gas introduction point in order to obtain improved purging efficiency.
When purging upwards, high CO2levels tend to remain in the lower layers of large bins and this may result in uneven and sometimes inadequate CO2 concentrations for insect control, especially in the upper layers of bins. To overcome this, especially in the 'single-shot' CO2 application method where no maintenance phase is used, it is important to introduce an air injector into the CO2 stream so as to produce a CO2-air pre-mix at the designed concentration, or to recirculate the CO2-air mixture until the desired CO2 concentration is attained in all regions of the bin.
For the application of CO2, Jay (1971; 1980) proposed three methods. These, together with the recirculation and blending method comprise the five basic application methods suitable for MA s at normal atmospheric pressure. They are summarized in Table 3 and presented schematically in the figure. Recirculation gives the most uniform concentration and it can be applied by moving the gases inside the bins upwards or downwards (Navarro et al., 1986). The main gain in using downwards flow is with application by burner gas. It permits advantage to be taken of the long path of the external gas delivery pipe to cool and thereby dehumidify the hot gases after the burner.
The pressurized CO2 method is most advantageous when extremely short exposure time is a pre-condition (Table 3, method 6).
For small silos (including GrainPro Cocoons) and MA treatment chambers of up to 100 m3, a direct supply of CO2 from cylinders equipped with a siphon, or that can be inverted with a bascule, is feasible. By this means, CO2 is released in a liquid state from the pressurized cylinder.
A large volume of CO2 can thus be introduced into the treated enclosure in a relatively short time, thereby causing displacement by lift-out of a substantial portion of the atmosphere from the free space of the treated structure. Great care should therefore be taken to install a large enough vent pipe and to ensure that the structure can withstand the pressure build-up at the initial purging phase. In addition, it is strongly recommended that the pressure of the treated structure be monitored. Our experience with this method of gas supply has been that at a rate of 4 m3 CO2/min, the pressure build-up within a chamber of 110 m3 was less than 60 Pa when the vent pipe's internal diameter was 75 mm.
Application of CO2 in the form of dry ice to control insects infesting flour in hopper cars and in freight containers has been investigated. The results indicate that further field trials are needed before recommending this method of application under commercial conditions.
Methods of application | Applicable MA | Main advantages | Main disadvantages | Reference |
---|---|---|---|---|
1. Purge a full silo from the top. | CO2 | Requires only one application. Labour requirements are minimal. | Purging time is long. Some CO2 is lost in outflow with air mix. | (4) (5) |
2. Apply CO2 in the grain stream (snow, dry ice). | CO2 | Method is fast. No vaporization equipment is needed. | Danger of explosion (static electricity). Constant supervision during application. | (4) |
3. Lift the atmosphere out (air displacement method).Continuous purge from bottom. | CO2 N2 GB* | Labour requirements are low. No loss of gas in mixing. Works best with N2. | Gas purging region of silo should be leak-free. With CO2 it creates high localized concentration, so blending may be necessary. | (1)(2)(4)(7) |
4. Blending and purging. | CO2 | Homogenous concentration is obtained. No loss of gas in mixing. | Air CO2 mixing equipment is necessary. | (8) |
5. Recirculation. | CO2 GB | Homogenous concentration is obtained. No loss of gas in mixing. | Recirculation equipment is necessary. | (6) (8) |
6. Pressurized CO2 at >20 bar | CO2 | Short exposure time required for complete control. | Method is costly and needs special exposure chamber. | (3) |
Calderon, M. and Navarro, S. (1979) Increased toxicity of low oxygen atmospheres supplemented with carbon dioxide on Tribolium castaneum adults. Ent. exp. et. appl. 25: 39-44.
Calderon, M. and Navarro, S. (1980) Synergistic effect of CO2 and O2 mixture on stored grain insects. Proc. Symp. Cont. Atmosph. Storage, Rome: 79-84.
Donahaye, E. and Navarro, S. (1988). Sensitivity of two dried fruit pests to methyl bromide alone, and in combination with carbon dioxide or under reduced pressure. Trop. Sci. 29: 9-14.
Donahaye, E. (1990). Laboratory selection for resistance by the red flour beetle Tribolium castaneum Herbst.) To an atmosphere of low oxygen concentration. Phytoparasitica 18: 189-202.
Donahaye, E. (1990). Laboratory selection of resistance by the red flour beetle Tribolium castaneum (Herbst.) to a carbon dioxide enriched atmosphere. Phytoparasitica 18: 299-308.
Donahaye, E. (1992). Physiological differences between strains of Tribolium castaneum selected for resistance to hypoxia and hypercarbia, and the unselected strain. Physiological Entomology 17: 219-229.
Donahaye, E., Daliah Salach and Miriam Rindner (1992). Comparison of the sensitivity of the developmental stages of three strains of the red flour beetle, Tribolium castaneum (Herbst), to modified atmospheres J Econ. Ent
85:1450-1452.
Donahaye, E. (1993). Biological differences between strains of Tribolium castaneum selected for resistance to hypoxia and hypercarbia, and the unselected strains. Physiological Entomology 18, 247-250.
Donahaye, E.J., Navarro, S. Miriam Rindner and Azrieli, A. (1996) The combined influence of temperature and modified atmospheres on Tribolium castaneum (Herbst) (Coleoptera: Tenebrionidae). J. stored Prod. Res. 32: 225-232.
Friedlander, A. and Navarro, S. (1979) Triglyceride metabolism in Ephestia cautella pupae exposed to carbon dioxide. Experientia 35: 1424-1425.
Friedlander, A. and Navarro, S. (1979) The effect of controlled atmospheres on carbohydrate metabolism in the tissue of Ephestia cautella (Wlk.) pupae. Insect Biochem 9: 79-83.
Friedlander, A., and Navarro, S. (1983) Effect of controlled atmospheres on the sorbitol pathway in Ephestia cautella (Walker) pupae. Experientia 39: 744-746.
Friedlander, A., Navarro, S. and Silhacek, D.L. (1983) The effect of carbon dioxide on NADPH production in Ephestia cautella (Wlk.) pupae. Comp. Biochem. and Physiol. 77B,4:839-842.
Friedlander, A. and Navarro, S. (1984) The glutathione status of Ephestia cautella (Walker) pupae exposed to carbon dioxide. Comp. Biochem. and Physiol. 79C, 1: 217-218.
Navarro, S. and Donahaye, E. (1972) An apparatus for studying the effects of controlled low pressures and composition of atmospheric gases on insects. J. stored Prod. Res. 8: 209-212.
Navarro, S. and Calderon, M. (1973) Carbon dioxide and relative humidity: interrelated factors affecting the loss of water and mortality of Ephestia cautella (Wlk.) (Lepidoptera, Phycitidae). Israel Jour. of Entomology 8: 143-152.
Navarro, S. and Calderon, M. (1974) Exposure of Ephestia cautella (Wlk.) pupae to carbon dioxide concentrations at different relative humidities: The effect on adult emergence and loss in weight. J. stored Prod. Res. 10: 237-241.
Navarro, S. and Friedlander, A. (1974) The effect of carbon dioxide anesthesia on the lactate and pyruvate levels in the hemolymph of Ephestia cautella (Wlk.) pupae. Comp. Biochem. Physiol. 50 B:187-189.
Navarro, S. (1978) The effect of low oxygen tensions on three stored-product insect pests. Phystoparasitica 6: (2) 51-58.
Navarro, S., Amos, T.G. and Williams, P. (1981) The effect of oxygen and carbon dioxide gradients on the vertical dispersion of grain insects in wheat J. stored Prod. Res. 17: 101-107.
Navarro, S., Lider, O. and Gerson, U. (1985) Response of adults of the grain mite, Acarus siro L. to modified atmospheres. J. Agric. Entomol. 2(1): 61-68.
Navarro, S., Dias, R. and Donahaye, E. (1985). Induced tolerance of Sitophilus oryzae adults to carbon dioxide. J. stored Prod. Res. 21: 207-214.
Tunç, I. and Navarro, S. (1983) Sensitivity of Tribolium castaneum eggs to modified atmospheres. Ent. exp. et. appl. 34: 221-226.
Rindner, Miriam, S. Navarro, E. Donahaye, R. Dias A. Azrieli and Glory Sabio (200). The combined effect of heat and CO2 on diapausing larvae of the khapra beetle Trogoderma granarium. (Accepted for publication in Proc. CAF Conference, Fresno Ca. Oct 2000)
Zettler, J.L. and Navarro, S.(2001). Effect of modified atmospheres on microflora and respiration
of California prunes. In: Donahaye, E.J., Navarro, S. and Leesch J.G. [Eds.] (2001) Proc. Int. Conf. Controlled Atmosphere and Fumigation in Stored Products, Fresno, CA. 29 Oct. - 3 Nov. 2000, Executive Printing Services, Clovis, CA, U.S.A. pp. 26-35
File size=632k
Navarro, S. (2000). III- Critical limits of degree of sealing for successful application of controlled atmosphere or fumigation. In: Donahaye, E.J., Navarro, S. and Leesch J.G. [Eds.] (2001) Proc. Int. Conf. Controlled Atmosphere and Fumigation in Stored Products, Fresno, CA. 29 Oct. - 3 Nov. 2000, Executive Printing Services, Clovis, CA, U.S.A. pp. 507-520
File size=324k
Navarro, S. Donahaye, E. Miriam Rindner and Azrieli A. (2000). Storage of dates under carbon dioxide atmosphere for quality preservation. In: Donahaye, E.J., Navarro, S. and Leesch J.G. [Eds.] (2001) Proc. Int. Conf. Controlled Atmosphere and Fumigation in Stored Products, Fresno, CA. 29 Oct. - 3 Nov. 2000, Executive Printing Services, Clovis, CA, U.S.A. pp. 307-315
File size=364k
Commercial-scale trials:
Navarro, S. Gonen, M. and Schwartz, A. (1979) Large scale trials on the use of modified atmospheres for the control of stored grain insects. Proceeding of the Second International Working Conference on stored product entomology, September 1978, Ibadan, 260-270.
Navarro, S., Jay, E.G., and Leesch, J.G. (1986) Recirculation rate requirements for adequate distribution of carbon dioxide in grain silos. Transactions of the ASAE 29(5): 1348-1354.
Navarro, S., and Jay, E. G. (1987) Application of modified atmospheres for controlling stored grain insects. BCPC Monograph No. 37. Stored Products Pest Control, 37, 229-236.
Williams, P., Minett, W., Navarro, S. and Amos, T.G. (1980) Sealing a farm silo for insect control by nitrogen swamping for fumigation. Aust. J. Exp. Anim. Husb. 20: 108-114.
Annis P. C. (1987) Towards rational modified atmosphere dosage schedules: a review of current knowledge. Proc. 4th Int. Conf. Stored-Product Protection, Tel-Aviv, Israel, Sep. 1986, 128-148.
Banks H. J. (1984a) Current methods and potential system for production of modified atmospheres for grain storage. Modified Atmosphere and Fumigation in grain Storages, 523-542.
Banks H. J. (1984b) Assessment of sealant systems for treatment of concrete grain storage bins to permit their use with fumigants or modified atmospheres: laboratory and full scale tests. CSIRO, Div. of Entomol., 38pp.
Banks H. J. and Annis P. C. (1977) Suggested procedures for modified atmosphere storage of dry grain. Division of Entomology Technical Paper CSIRO, AUSTRALIA, No. 13, 23pp.
Banks H. J. and Annis P. C. (1980) Conversion of existing grain storge structures for modified atmosphere use. Modified Atmosphere Storage of Grains, Amsterdam, Elsevier, 461-473.
Banks, H.J., Annis, P.C., Henning, R.C., and Wilson, A.D. (1980) Experimental and commercial modified atmosphere treatments of stored grain in Australia, In: Shejbal, J. ed. Modified Atmosphere Storage of Grains. Amsterdam, Elsevier, 207-224.
Banks, H. J., and Ripp, B. E. (1984) Sealing of grain storages for use with fumigants and modified atmospheres. Proceedings of the 3rd International Working Conference on Stored-Product Entomology. Manhattan, Kansas, USA. October 1983. 375-390.
Bell, C. H. (1987) Effect of grain moisture content on the establishment and maintenance of a low oxygen atmosphere containing carbon dioxide. BCPC Monograph No. 37. Stored Products Pest Control, 37, 237-246.
Fleurat Lessard, F., and Le Torc'h J. M. (1987) Practical approach to purging grain with low oxygen atmosphere for disinfestation of large wheat bins against the granary weevil, Sitophilus granarius. In: Donahaye, E., and Navarro, S. ed. Proceedings of the 4th International Working Conference on Stored-Product Protection. Tel Aviv, Israel. September 1986. 208-217.
Gerard D., Kraus J., and Quirin, K. W. (1988) Rueckstandsfreie Durckentwesung mit natuerlicher Kohlensaeure. (Residue free insect control using natural carbon dioxide under high pressure). Gordian, 88:90-94.
Guiffre, V., and Segal, A. I. (1984) Practical approaches to purging grain storages with carbon dioxide in Australia. In: Ripp, B. E., et al., ed., Modified atmosphere and fumigation in grain storages. Amsterdam, Elsevier, 343-358.
Jay, E. (1971) Suggested conditions and procedures for using carbon dioxide to control insects in grain storage facilities. USDA, ARS 51-46: 6p.
Jay, E. (1980) Methods of applying carbon dioxide for insect control in stored grain. AAT-S-13, No. 13,1-7.
Jay, E., and d'Orazio, R. (1984) Progress in the use of modified atmosphere in actual field situations in the United States. In: Ripp, B. E., et al., ed., Modified Atmosphere and Fumigation in Grain Storages. Amsterdam, Elsevier. 3-13.
Jay, E.G., and Pearman, C. G. (1973) Carbon dioxide for control of an insect infestation in stored corn (maize). J. Stored Prod. Res. 9, 25-29.
Jay, E.G., Banks, H. J., and Keever, D. W. (1990) Recent developments in modified atmosphere technology. In Champ, B. R., Highley, E., and Banks, H. J. (eds) Fumigation and Modified Atmosphere Storage of Grain. February 1989, Singapore. ACIAR Proc. No. 25.134-143.
Reichmuth, C. (1987) Low oxygen content to control stored product insects. In: Donahaye, E., and Navarro, S., ed., Proceedings of the 4th International Working Conference on Stored-Product Protection. Tel Aviv, Israel, September 1986. 194-207.
Ripp, B. E., Banks, H. J., Bond, E. J., Calverley, D. J., Jay, E.G., and Navarro, S. (1984) Modified Atmosphere and Fumigation in Grain Storages. Amsterdam, Elsevier. 798
Ronai, K. S. and Jay, E. (1982) Experimental studies on using carbon dioxide to replace conventional fumigants in bulk flour shipments. Association of Operative Millers - Bulletin, 3954-3958.
Sharp, A. K. and Banks, H. J. (1980) Disinfestation of stored durable foodstuffs in freight containers using carbon dioxide generated from dry ice. First International Conference on Technology for Development, 310-314.
Shejbal, J. (1980) Modified atmosphere storage of grains. Developments in Agricultural Engineering, Elsevier, Amsterdam, 608 pp.
Stahl, E., Rau, G. and Adolphi, H. (1985) Entwesung von Drogen durch Kohlendioxid-Druckbehandlung (PEX-Verfahren). Pharm. Ind. 47, 528-530.
Storey, C. L. (1973) Exothermic inert-atmosphere generators for control of insects in stored wheat. Journal of Economic Entomology, 66, 511-514.
Wilson, A. D. Banks, H. J. Annis, P. C. and Guiffre, V. (1980) Pilot commercial treatment of bulk wheat with CO2 for insect control: the need for gas recirculation. Australian Journal of Experimental Agriculture and Animal Husbandry, 20,618-624.