SHLOMO NAVARRO

Stored crops: the search for food security.

Shlomo Navarro

Growing crops and protecting them until used for consumption has been a major preoccupation of mankind since the inception of agriculture. Storage is an essential interim operation in the food pipeline that moves crops from producer to processor and foodstuffs from processor to consumer. It equilibrates the quantitative fluctuations derived from the imbalance of supply and demand.
The human population as the major consumer cereal food and pulse crops was estimated to be about 5.3 billion in 1990 and projections are 6.1 billion in 2000 and 8.1 billion in 2025. Although in developed countries dependence on cereals for food energy has decreased, populations of 53 developing countries still derive 40% of all food energy from cereals. The present demand has caused reduction in world cereal stocks, especially in the major export countries. Global food production has scarcely kept pace with increase in demand. Surpluses in the industrialized countries are in striking contrast to the food shortages in many developing countries and there is still a threat of famine to countries where natural disaster and internal strife combine to destroy the agricultural infrastructure. Hunger today may be threatening the lives of about 800 million people in the developing world, with approximately 60% of them living in Asia. People may suffer from food shortage or malnutrition, especially in the poorest countries where agricultural production is never in surplus, where facilities for storage are lacking, and in regions subject to extreme climatic fluctuations from one year to the next.
Durable foodstuffs with their low moisture content form the basis for most human diets precisely because these commodities can be stored for extended periods and are continuously available provided that there is no insect infestation. However, losses occur at every stage of food handling and storage. These losses may be either quantitative or qualitative. The magnitude of losses is highly variable and in certain cases they may even reach 100%. Qualitative losses are more difficult to evaluate then quantitative ones. Qualitative losses for example, may consist of changes in the physical appearance, nutritional degradation, loss of germination, presence of fragments and insect infestation, contamination by mold or development of mycotoxins. Some of them are difficult to detect visually.
In developed countries qualitative aspects of food loss are of greater importance than the quantitative ones. In these countries cereal grains are stored in large centralized storage facilities or on-farm in bulk. Under these conditions quantitative losses are generally at low levels so that further loss reductions are not cost effective. Losses of biological origin such as grain or insect respiration, or limited drying due to aeration of grain in storage are common. These losses on an annual basis are usually less than 1%.
Developing countries are characterized by small scale farming where deficiencies in handling and storage methods, and very often warm and humid climatic conditions promote rapid deterioration of the stored foodstuffs. In developing countries the major portion of grain and pulses (sometimes up to 80% of the national production) is kept on the farms for home consumption. Postharvest losses of food grain in developing countries have been conservatively estimated during the 1980s at 10-15% by the FAO's Special Action Programme for the Prevention of Food Losses. For example, losses of corn due only to insects in farmers' stores in Nigeria, Swaziland and Kenya, were in the order of 6-10%.
A major effort over recent decades has been devoted to improving storage conditions of cereal and pulse crops, and reducing losses in tropical countries. Past attempts at introducing "state-of-the-art" storage structures into several developing countries for this purpose have met with failure and are witnessed by many such "white-elephants" standing empty and abandoned. However, more appropriate storage systems have also been widely introduced, and have enabled the successful transfer and updating of modern conservation and control technologies with consequent reduction in storage losses.
Reduction of storage losses at the small-scale and subsistence farmer levels has proved to be far more difficult than in the commercial or public sectors. This is because the available storage conservation technologies are costly and not applicable to most of the traditional storage methods unless radical changes are made. Therefore new solutions must be found, appropriate to the local conditions, and acceptable to the societies into which they are to be introduced.
In spite of the advances recorded in many fields of modern agriculture and particularly a changing approach to pest control, fumigation has remained a mainstay for control of stored product insects by conventional methods. However, it is worth noting that of the 14 fumigants listed some 20 years ago, only two remain today in regular world wide use namely; phosphine and methyl bromide. Methyl bromide (MB) is characterized by its lethal effect within very short exposure times, such as 4h to 24h, and the fact that insect resistance to this fumigant has not been recorded in the field. In contrast phosphine is a relatively new fumigant that is extremely popular, particularly in developing countries, because of its ease of application in comparison with methyl bromide. It is characterized by the distinct disadvantage of requiring long periods of exposure, with a minimum of five days now being recommended. A serious threat to this fumigant is the increasing number of recordings of insects that have developed resistance over the last decade.
Methyl bromide is regarded as the main anthropogenic compound that depletes the ozone layer. It is widely used as a fumigant in agriculture, for pest control in structures, stored commodities and quarantine treatments. Its main uses are for soil sterilization (about 72% of total usage), disinfestation of perishables (9%), disinfestation of durables (14%), and against pests in structural fumigations (5%). Presently there is no available alternative to MB for short-exposure fumigations.
Development of alternatives to MB are likely to be costly and many developing countries will not be able to afford evaluations of these alternatives without assistance. According to the Montreal Protocol Programme of 1995 the decision for developed countries is a phase-out by year 2010, with stepped reductions commencing in 2001, whereas for developing countries there will be a freeze in use in 2002, based upon an average of the quantities used over the period 1995 to 1998. The position of the signature countries to the Montreal Protocol with regard to developing countries will be reviewed again in 1997. Under present agreements, there are exemptions for all countries from controls on methyl bromide when used for quarantine and pre-shipment fumigations, and for some critical agricultural uses, yet to be defined.
Contact insecticides may provide persistent protection against reinfestation. They can be applied directly to grain, but they are not normally registered for use on processed foodstuffs. Contact insecticides include synthetic chemicals, insect growth regulators, plant extracts (botanicals) and inert dusts. One major constraint associated with their use is the presence of chemical residues in the treated commodities. Resistance also is a major problem, while the high cost of registration is a constraint to the development of new products.
Among the non-chemical alternatives, physical control methods play an important role. These include the use of modified atmospheres, heat, irradiation and physical removal of insects. Treatment with controlled or modified atmospheres based on carbon dioxide and nitrogen offer a potential alternative to fumigation with toxic gases for insect control in all durable commodities. As a general rule cold treatments are not used for disinfestation of large masses of durables. A major problem encountered is the time needed to cool such masses. For this reason, cooling is used generally to prevent reproduction and reinvasion of pests in grain bulks by applying aeration and refrigerated aeration for cooling, rather than as a disinfestant. Heat treatment is one of the very few pest control options for grain that is capable of matching the speed of treatment afforded by MB. Fluid bed heating systems for bulk grain have been developed to a commercial prototype stage.
The electro-magnetic spectrum also offers a series of possibilities. The two extreme ranges, namely long wave radio frequencies and ionizing irradiation have detrimental effects on insects, whereas medium wavelengths especially in the range of visible light are used for insect monitoring purposes. Irradiation is already in use commercially for shelf-life extension of some fresh commodities and for disinfestation. The food industry is concerned about consumer acceptance of irradiated food products. The large initial capital expenditure for plant construction also poses a serious constraint.
Physical removal of insects, sanitation and improved packaging methods should all be regarded as means to assist pest control in stored commodities. Biological methods, including the use of microbiological control agents and pheromones are at an early stage of implementation. Although pheromones are being used increasingly for monitoring purposes, their widespread application as control measures is not expected in the near future.
On the level of international cooperation, further support is needed to fund appropriate R&D activities with the objective of transferring and adapting already proven technologies to developing communities. To enhance technology transfer, the extension activities in developing countries should be encouraged.
Priorities for future research on protection of stored crops should concentrate on the following topics: a) development of appropriate technologies for developing countries; b) development of non-chemical control methods; c) development of novel pesticides based on biotechnological approaches; d) further development of IPM strategies and; e) evaluation of new fumigants and other alternatives.
There is a continuing need for research on a broad front. Alternatives for treatment of durables for reducing fumigant emissions should include: a) revision of dosage rates to avoid overdosing; b) improvement of gastightness of enclosures and c) reducing the frequency of treatments by preventing or reducing reinvasion of pests subsequent to fumigation.
This has been directed mainly towards storage at the national or para-statal level, or grain belonging to the commercial sectors and commercial farmers.
Although a large variety of potential alternatives to MB for disinfestation of durable commodities have been suggested, some of these will require considerable development in both laboratory and field before they can be introduced into routine disinfestation systems.

Outdoor Storage of Corn and Paddy Using Sealed-Stacks in the Philippines

Shbmo Navarro, Jonathan E Donahaye, Filipinas M. Caliboso and Glory Sabio

The applicability of using sealed stacks for modified atmosphere or gastight storage of paddy and corn stacked in the open in the Philippines was investigated. Heavy duty plastic was used to provide a solution to short and medium term preservation of dry paddy and corn at the farmer and farmer-cooperative level. A series of experiments was carried out in Israel to develop the plastic structures. It included studies on permeabilities of plastic sheeting to oxygen and carbon dioxide, and resistance to insect and rodent penetration. Investigations in the Philippines comprised storage under modified atmospheres (MA) using CO2 flushing of corn and biogeneration of MA using gastight storage of corn and paddy without gas replacement. Carbon dioxide flushing treatments proved effective for insect control but the low availability of CO2 cylinders limits this approach at present. Moisture migration was observed in all the trials. The use of agricultural wastes provided insulation from diurnal temperature fluctuations and was effective in preventing moisture migration for up to 4 months storage under Philippine conditions. The trials showed that gastight storage provides an acceptable protection by maintaining the number of live insects below the threshold of economic damage without the need for pesticides.

A sealed granary for use by small-scale farmers

Shlomo Navarro, Jonathan Donahaye, A. Guray Ferizli, Miriam Rindner and Avi Azrieli

A sealed granary was designed and tested for on-farm storage of harvested grain by small-scale farmers to provide food security for rural communities. It has the advantage of sealed storage that obviates the need of employing residual insecticides and fumigants. The granary, designed to hold 540 kg nominal capacity of grain, consisted of a gastight cylindrical flexible plastic bag. It was equipped with an upper conical collapsible sleeve for loading and a flexible sleeve for unloading. It was inserted into a rigid white polypropylene board curved into a cylinder that forms a sheath surrounding the vertical sides of the flexible bag. To prevent accumulation of rain-water on top of the bag, it was kept suspended beneath a horizontal strut. During unloading, the bag collapsed progressively so that the volume of headspace remained minimal. Artificially infested maize at a moisture content of 10.3% was tested. Insect survival, gas composition and temperature of the maize was measured. Oxygen concentrations dropped to 5.5% within 40 days. Maize temperatures were within the range of 36°C to 26°C . In spite of favorable temperatures for development of insects, at the end of two months storage and during the 6 weeks unloading, the initial populations of Tribolium castaneum and Rhyzopertha dominica were successfully controlled without the use of pesticides.

Pressure tests for gaseous applications in sealed storages: theory and practice

Shlomo Navarro

Pressure tests and monitoring devices described in this paper apply to structures destined for gaseous treatments to control principally insects in durable agricultural commodities including cereals. The gaseous treatments included here are: modified atmosphere (MA), controlled atmosphere (CA) and fumigation. These pressure tests are designed to estimate the permissible limits for effectively maintaining the gas composition in small, medium and large size warehouses and silos during the treatment. They are not capable however of measuring gas losses that occur by permeation through structural membranes such as concrete and plastic. Theoretical work to describe the process of gas loss from structures is well documented. This paper reviews essential considerations in measuring gastightness. However field work to correlate gas loss to pressure tests are very scarce. The described pressure tests in this paper are applicable for rigid and flexible types of structures. Variable and the constant pressure tests are fully described. In the variable pressure test. time is taken for the pressure to fall between two pressure limits while in the constant pressure test, the flow rate at a given constant pressure is measured. A table is presented for provisional ranges of the variable pressure tests to be applied in structures destined for MA, CA and fumigant treatments.

Control of nitidulid beetles in dried fruits by modified atmospheres

S. Navarro, E. Donahaye, Miriam Rindner and A. Azrieli

Among the important pests of dried fruits are nitidulid beetles. Infestation starts in the field and unless control measures are employed, they and other pests continue to multiply and develop during storage. Methyl bromide (MB) has been used for fumigating dried fruits. However, because it is associated with the depletion of the atmospheric ozone, action has been taken to phase out its use in agriculture. This work was undertaken to develop a modified atmosphere treatment which would remove insects from the dried fruit. Dates grown in Israel served as a model for development of the technology. Laboratory experiments were carried out to investigate the influence of different modified atmospheres (20% carbon dioxide in air or 2.8% oxygen in nitrogen), low pressures alone or MB alone in causing Nitidulid beetles to emigrate from infested dried fruit for which dates served as a model. At 4 h exposure and at 26°C, the treatments that had a marked influence in causing insects to abandon the infested fruit were: low pressure of 100 mm Hg and 2.8% oxygen in nitrogen, all of which caused over 80% of the initial insect populations to emigrate from the fruit.

Application of modified atmospheres under plastic covers for prevention of losses in stored grain

Shlomo Navarro, and Filipinas M. Caliboso

The objective of this project was to provide temporary or emergency storage facilities for use for small scale farmers and intermediary organizations after unusually favorable growing seasons, or where security reserve stocks are required yet permanent storage structures are lacking. The project incorporated an evaluation of the applicability of using flexible liners developed in Israel for modified and hermetic atmosphere storage of paddy and corn stacked in the open and so to develop an affordable storage system for small-scale farmers, farmer cooperatives, and intermediary storage organizations in the Philippines and elsewhere. The storage cubes and silos manufactured from the flexible liners were intended to provide an inexpensive solution to short and medium term preservation of dry and intermediate moisture content grain, by protection from biological agents without the need for use of pesticides. The study consisted of a series of preliminary trials in Israel with prototype liners, followed by a series of trials during the second and third years of the project, in the Philippines, with storage of "intermediate moisture content" paddy rice and corn. The Philippine investigations comprised both storage under modified atmospheres using carbon dioxide flushing, and hermetic storage without gas replacement. The phenomenon of moisture migration due to temperature gradients within the grain bulks was studied in Israel. The trials were accompanied by laboratory studies on the permeability of liners to gases (Israel), resistance of liners to insect penetration (Israel and the Philippines), and resistance to rodent penetration (Israel). A preliminary model was developed to simulate the interdependent changes in gas concentrations, dynamics of insect population and amounts of grain consumed. Numerical experiments were run to investigate the degree of gas-tightness of the structure expressed as permeation rate of oxygen through the storage membrane, size of grain mass, volume of the storage structure, number of initial insects/kg of grain, respiration rate of the insect population, birth and death rates of the different species, and the amounts of grain consumed. This model was developed to enable prediction of safe storage periods under the different physical and biological variables described above. The trials and accompanying laboratory studies showed that the flexible PVC storage cube and silo are technically feasible for outdoor storage of paddy and corn. The technology shows strong potential for adoption in the postharvest operation of farmer cooperatives, private traders and millers who process their produce. In particular, development of hermetic storage should be viewed as an alternative technology to CO2 enriched atmospheres in view of the frequent non-availability of CO2, particularly of food-grade. Rodent penetration trials confirmed the findings that the cubes provided an effective barrier to rodents when correctly set-up. Also the PVC liners were shown to be highly resistant to insect penetration. Although the CPE had lower permeability to gases than the PVC liners it was more susceptible to insect and rodent penetration, more susceptible to welding failures and was also susceptible to abrasion. Use of agricultural wastes in the trials of both countries to provide insulation from diurnal temperature fluctuations in the cube proved to be effective in preventing moisture migration and microbial spoilage.

The future of hermetic storage of dry grains in tropical and subtropical climates

S. Navarro, J.E. Donahaye and S. Fishman

Oxygen (O2) depletion and carbon dioxide (CO2) enrichment of the intergranular atmosphere form the basis for suppressing and controlling insect infestations during hermetic storage of dry grain. Traditional methods and recent improvements are reviewed, and modem structures designed for hermetic storage at the commercial and farmer levels are described. Improvements needed to render the hermetic concept more widely acceptable are enumerated and the development of hermetic storage within flexible plastic liners is evaluated on the basis of more than a decade of experience in hot climates. A preliminary model is employed to simulate the interdependent changes in gas concentrations, insect populations and amounts of grain consumed. A theoretical ingress rate of 0.05% O2 /day was found sufficient to arrest development of residual insect infestations. Potential niches for hermetic storage applications in developing and technologically advanced countries are identified. In tropical climates aeration for cooling of grain is not feasible, reinfestation is frequent and the available contact insecticides degrade rapidly because of high temperatures. The advantages of long-term hermetic storage in technologically advanced countries, and as a medium-term, user-friendly technology in developing countries, are stressed. In sharp contrast to the use of chemicals, hermetic storage is environmentally sound and poses no risk to storage operators, consumers or non-target organisms.

Preservation of grain by airtight storage

Shlomo Navarro and Ezra Donahaye

Preservation of grain quality in storage systems sufficiently airtight to control insects is reviewed. These systems are being used for long-term storage, as well as intermediate grain storage, especially for centralized storages, cooperatives and the small scale farmer. The principle of the systems is based on the use of airtight synthetic liners. The structures investigated included bunkers for bulk storage of thousands of tonnes of grain, and silo of up to 1,000-tonne capacity with wall support of weld-mesh fencing. For capacities of up to 50 tonnes of bagged grain, specially designed envelopes termed storage cubes have been developed. All these structures are recommended for dry grain storage only.

Application of Modified Atmospheres in grain storage: Retention of Carbon Dioxide within treated enclosures

Shlomo Navarro, Ezra Donahaye and Hovav Talpaz

Abstract - A numerical model to simulate the influence of the different factors that affect gas behavior within a treated enclosure was outlined. The model was compared with experimental results obtained on concentration changes measured in two silos treated with carbon dioxide. The silos were of the same dimensions: one contained 52 tons and the other 28 tons of wheat. Changes in carbon dioxide concentrations, grain and ambient temperatures were recorded periodically throughout the trials. Results of the measured gas concentrations in the trials were compared with the calculated gas concentrations obtained from the numerical model and found to fit satisfactorily. Several numerical experiments were run to simulate the influence of different head space/total volume ratios, pressure relief valve settings, and degrees of gas tightness. The model may be used as a tool in grain storage management to estimate the most important factors which influence gas loss, and to assess the need for improvements in the gas tightness of the treated structure.

Preservation of grain in hermetically sealed plastic liners with particular reference to storage of barley in Cyprus

Shlomo Navarro, Andreas Varnava and Ezra Donahaye

In Cyprus, barley of 10% moisture content (m.c.) was stored on two concrete platforms covered with PVC liners. The floor of one platform was lined with polyethylene on which about 4,000 tonnes of barley were stored 'for 9 months. On the second platform, 2,500-tonnes of barley were loaded directly on the concrete and stored for 7 months. Insect activity was controlled in the first platform within four months, but in the second platform was only partially suppressed. Moisture content remained stable except for the peak layer, where moisture migration caused a marked increase. Mold damaged barley unfit for consumption was 0.0088% and 0.1874% of the total quantity in the first and second platforms, respectively. Germination remained above 95% throughout the storage periods. In Israel 15,567 tonnes of wheat of approximately 11% m.c. were stored for 15 months in a bunker bordered by earthen ramps using a PVC overliner and polyethylene underliner. Insect activity was suppressed and tota1 damage from insects and molds were estimated at 0.15 and 0.06%, respectively. Moisture migration to the peak layer, particularly in thc region of higher initial m.c., necessitated removal of damaged grain and affected germination and baking quality in that area. Elsewhere, germination averaged 95% and loaf volume was not lower than that of wheat under usual storage conditions.

Commercial quarantine fumigation of narcissus bulbs to control narcissus flies

S. Navarro, E. Donahaye, R. Diaz, Miriam Rindner and A. Azrieli

Fumigation trials were carried using methyl bromide (MB) to control narcissus flies in bulbs destined for export. The objective was to increase fumigation efficiency by utilizing two gastight fumigation chambers (fumigation bubbles) in order to reduce the danger of phytotoxic damage by applying the minimum effective dose required to kill the insects. It was found that for the 4 h exposure regime required for quarantine purposes, recirculation was necessary to produce initial uniform concentrations. Dosage in the 48 m3 and 102 m3 capacity bubbles (without inflation) had to be adjusted to take into account both the volume of free space within the bubbles and sorption by the bulbs. MB concentrations recorded by thermal conductivity (TC) monitors were influenced by the CO2 concentrations generated from bulb metabolism during fumigation. With recirculation in the 48 m3 bubble, an initial dosage of 25 g m-3 resulted in stabilization of MB concentrations after 90 min at close to 20 g m-3. This concentration is close to the LD99 of Merodon eques as evaluated in laboratory studies.

Induced tolerance of Sitophilus oryzae adults to carbon dioxide

S. Navarro, R. Dias and E. Donahaye

Sitophilus oryzae adults were exposed to 40% carbon dioxide (CO2) in air for seven successive generations and to 75% CO2 in air for ten successive generations at 26deg C and 100% relative humidity (r.h.). The tolerance factor (LT95 selected generation/LT95 non-selected generation) at the 7th generation of insects exposed to 40% CO2 was 2.15 and at the 10th generation exposed to 75% CO2, was 3.34. Reduction of the r.h. to 60% in the 75% CO2 atmosphere caused shortening of exposure times required to obtain the same mortality values, but the tolerance factors remained stable. Removal of selection pressure for five generations of the 40% CO2 and four generations of the 75% CO2 selected strains caused significant reduction in tolerance. Augmentation of oxygen concentration to 21% in atmospheres containing 40 and 75% CO2 did not markedly alter the tolerance factors from those obtained with atmospheres containing the same CO2 concentrations in air.

Plastic structures for temporary storage of grain

Shlomo Navarro and Ezra Donahaye

A gastight container consisting of a UV-resistant PVC liner and a welded wire mesh fence was evaluated for grain storage. The container was also equipped with an aeration system to permit grain cooling and reduce risks of moisture migration. Storage of 1000 tonnes of wheat grain was monitored over nine months. Tests were carried out to determine gastightness of the container, gas composition of the intergranular air, grain moisture, temperature, the presence of insects, and germination power of wheat over the storage period. The grain bulk had an initial temperature of 25°C and a moisture content of 11% (wb). Insect population levels were low but these gradually increased causing a reduction in oxygen level to 8.5% within four months. After seven months of storage, grain moisture content remained stable except for a marginal increase at the peak of the container. Germination of the major part of the grain bulk remained above 90% throughout the storage period and insect damage was negligible. The feasibility of using such containers in the humid tropics is discussed.

Integration of controlled atmosphere and low temperature for disinfestation and control of dried fruit beetles

Shlomo Navarro, Ezra Donahaye, Miriam R1ndner, Raphael Dias and Avi Azrieli

Nitidulid beetles are important pests of dried fruits, particularly dates at the time of harvest. Upon arrival at the packing stations, dates are disinfested by fumigation. This treatment serves a twofold purpose of stimulating the active insect stages (larvae and adults) of field infestations to abandon the fruits and also killing all stages of the insect population. Experiments were carried out to investigate the effect of various modified atmospheres (MAs) and low pressures alone in prompting the emigration of Nitidulid bectles from infested dried fruit, for which dates served as a model. The most effective treatments were pressure of 100 mm mercury (Hg) and 2.8% oxygen (O2) in air, both of which caused over 80% of the initial insect populations to emigrate from the fruit after a 4 hr exposure. However, the MA treatments required longer exposure times to achieve complete mortality as compared with standard fumigation procedure. An alternative approach to controlling the insects after disinfestation by MAs was by storage at low temperatures. Exposure to -5°C caused relatively slow kill. Pupae were the most resistant stage, necessitating approximately 90 hr to produce 99% kill (LT99) of Carpophilus mutilatus Er and Carpophilus hemipterus L. Exposure to -18°C caused very rapid kill of both species, LT99 of all stages being obtained within 2.25 hr.

Generation and Application of Modified Atmospheres and Fumigants for the Control of Stored Insects

S. Navarro and E. Donahaye

Modified atmosphere (MA) and fumigation treatments are carried out to create an environment lethal to insects in stored commodities. The sole alternative to fumigation for in-storage insect control which also offers a diversity of applications and toxic-residue-free treatment is the MA method. This paper reviews what are currently the most frequently used methods for generation and application of MAs and fumigants. MAs can be generated from liquefied gas, bulk transported in road tankers, or delivered from cylinders for small-scale treatments. The alternative approach is on-site generation of MAs. This includes the use of exothermic gas generators based on combustion of hydrocarbon fuel, and the use of air compressors and molecular sieves to produce nitrogen from air. Possibilities for on-site generation of MAs from biological sources, including assisted hermetic storage by external biogeneration of MAs, as well as conventional hermetic storage, are also discussed. The effects of MAs on most common storage insects have been studied in relation to concentration and exposure time in order to establish dosage schedules. These show that carbon dioxide-air atmospheres are usually more toxic than oxygen-deficient ones. The methods of application and their gas supply requirements are reviewed in relation to the constructional limitations of the existing enclosures to be treated. Fumigants are produced and marketed in containers convenient for application, either in liquid state in pressurized cylinders, or in solid-state formulations. Methods of generation for the most commonly used fumigants, namely methyl bromide and phosphine, and for various fumigant mixtures are discussed. Fumigant application using gravity penetration, grain stream admixture, assistance from recirculation, and vacuum and space techniques, all of which continue to be widely used, are critically reviewed.

Airtight storage of wheat in a P.V.C. covered bunker

S. Navarro, E. Donahaye, Y. Kashanchi, V. Pisarev and O. Bulbul

Wheat of 11.4% moisture content was stored in an airtight enclosure formed by a polyethylene liner at its base and with a UV-resistant P.V.C. sheet over the surface. The wheat bulk of 15,566.5 t was supported by 2 m high earth banks. The oxygen concentration fell to 6% and the carbon dioxide concentration increased to 9% within 3 months. Insects were present only in the part of the upper layer where the wheat moisture content and high germination and baking quality was preserved. Wheat damage attributed to insects was estimated at 0.15%, and that to moulds at 0.06%. The P.V.C. liner remained in good condition and retained its elasticity, and no rodent damage was detected.

Sensitization of insects to fumigation techniques including reduced pressure

S. Navarro and E. Donahaye

The unique properties and inherent advantages offered by fumigation for controlling storage insects are under careful reconsideration because of the occurrence of insect resistance to fumigants, and restrictions related to the undesirable effects of fumigant residues. Mixtures of fumigants have been investigated with the aim of potentiating the toxic action against insects. However, since the number of approved fumigants has been reduced over recent years, increasing attention has been devoted to methods that employ physical means for sensitizing the insects to fumigant action. The effect of carbon dioxide in enhancing the toxicity of fumigants has been investigated on several stored-product insects. The use of carbon dioxide - fumigant mixtures is desirable to reduce both the length of the exposure period and the pesticide residue levels in the treated commodities. In studies carried out using methyl bromide (MB)-carbon dioxide mixtures the susceptibilities of test insects have been found to increase by a factor of about two. For the fumigation of dried fruit in fumigation chambers turn-over time and toxic residue levels are both critical factors that require optimization. Currently, "vacuum" fumigation is widely employed to achieve these objectives. Laboratory fumigations for up to 18 hours of larvae, pupae and adults of two species of Carpophilus (Coleoptera: Nitidulidae) which are major pests of dates in the field and in storage in Israel, revealed differences in sensitization between MB fumigation in a 20% CO2 atmosphere and MB fumigation at 100 mm Hg. Sensitization to Mg by CO2 was in the order of x2 to x3 for 18-hours exposure of C. hemipterus, while maximum sensitization by 100 mm Hg was x1.5 at 18 hours exposure. For C. mutilatus maximum sensitization to MB by CO2 was x2.1 (for adults). At 2 hours' exposure differences in sensitization were marginal, while for more prolonged fumigations CO2 was generally more effective than 100 mm Hg. The significance of these findings is discussed.

Quality conservation of paddy stored under gastight seal outdoors in the Philippines

S. Navarro, Filipinas M. Caliboso, Glory Sabio and E.J. Donahaye

Paddy stacks of capacities ranging from 13.4 to 31.9 t were stored outdoors in flexible enclosures for 78 to 183 d. The quality of the paddy was compared with that of three control stacks (5.3-5.6 t capacity) held under tarpaulins in the open for 78-117 d. The trials were conducted at the NAPHIRE compound, Nueva Ecija, the Philippines. Two varieties of enclosures were tested, heavy-duty PVC-based sheeting sufficiently gastight to control insect infestations (called "Volcani cubes" and designed in Israel for stacked bag storage) and weld-mesh supported silos, in both of which the paddy was stored in bulk. In both systems, the upper layers of paddy were covered with a layer of rice hulls aimed at reducing temperature gradients, and plastic sheeting was placed between this insulating layer and the grain, serving to prevent the transfer of moisture to the top grain layer. Moisture content, grain temperature and gas concentrations were measured throughout the trials. Initial and final samples were taken to determine changes in paddy quality; insect infestation, fungal infection, milling recovery, head rice, yellow kernels, brokens, germination and weight loss were analyzed. The percentage of milling recovery and the levels of yellowing in the gastight stacks showed no significant change. The levels of head rice and brokens were preserved in seven out of nine stacks. A decrease in the percentage of head rice in two stacks was attributed to the biological aging phenomenon. The two control stacks showed a decrease in head rice and an increase in brokens. Rice yellowing was very pronounced in one of the control stacks.

Can diapausing larvae of the khapra beetle be controlled using CO2 or vacuum?

s. Navarro, e. Donahaye, r. Dias a. Miriam rindner and azrieli

Although there is a large number of suggested potential alternatives to MB for disinfestation of durable commodities, development of most of these alternatives is likely to be costly. The combined factors of mb phase-out, the gradual development of insect resistance to fumigants and the undesirable effects of fumigant residues in food, have led to the idea of using controlled atmospheres. The objective of this investigation was to develop an alternative control treatment based on vacuum or a combination of heat and CO2.
Response of insects to low pressures is temperature and moisture dependent. It was demonstrated that at 25°C and 65% relative humidity complete mortality of adults of most common storage insect pests was obtained within 7 h when exposed to 20 mm Hg. However, among storage insects, diapausing Trogoderma granarium larvae were found to be the most resistant species, for which under the same conditions, a 120-h exposure was necessary. To control the diapausing larvae of T. granarium within a 72-h exposure time it was necessary to increase the temperature to 30°C.
CO2 concentration and temperature levels were investigated using diapausing larvae of T. granarium as test insects. The influence of CO2 at 45°C on reducing the exposure time expressed as LT95 (hours to obtain 95% mortality) values for T. granarium showed that by increasing the CO2 concentration to 90% the exposure time decreased to about 8 hours. These results demonstrate the potential use of CO2 in combination with heat as an alternative control method to MB.
These encouraging reports led to the idea of developing a transportable system to render the technology a practical tool for the control of insect pests. Experiments were carried out using a 15 m3 capacity plastic container termed the volcani cube. This container is made of a flexible liner and characterized by its transportability. An oil-lubricated vacuum pump (3 hp) to reduce the pressure to 25-mm Hg within 25 min was used. The purpose of the tests was to study the technology that would contribute to improved performance. The possibility of maintaining low pressures within 22 and 75 mm Hg in the Volcani cube over extended periods that may last several months was tested.

Reducing MB dosage or exposure time using CO2 with MB or CO2 with heat

S. Navarro, E. Donahaye, Glory C. Sabio, Miriam Rindner, R. Dias and A. Azrieli

This study was undertaken to investigate the effect of methyl bromide (MB) in combination with CO2 with the objective of reducing MB dosages to minimum effective levels, and consequently minimizing MB emissions. In addition, a combination of a CO2 with heat as an alternative treatment to MB was investigated. Dosage levels were investigated using all four developmental stages of the almond moth, Ephestia cautella (Walker). For control of the egg stage, the influence of CO2 in reducing the effective mb concentration, expressed as concentration x time (ctp) in mg.h/l, was marginal, but it was most pronounced for larvae, pupae and adults. Addition of CO2 decreased the MB ctp values for larvae and pupae to half, and for adults to one third compared to MB without CO2. The influence of CO2 at 40°C on reducing the exposure time expressed as LT95 (hours to obtain 95% mortality) values for E. cautella showed that the most sensitive was the adult, and the most resistant was the pupal stage. Increasing the CO2 concentration to 80% decreased the exposure time to about 10 hours for the most resistant pupal stage. These results demonstrate the potential use of CO2 in combination with heat as an alternative control method.

Critical limits of sealing for successful application of controlled atmosphere or fumigation

S. Navarro and L. Zettler

A fundamental requirement for the successful application of gaseous treatments to control stored-product insects is a well-sealed structure. A fumigatable flexible structure for outdoor storage of stacked commodities of 7.5 m3 was used to demonstrate the critical limits of degree of sealing using the variable pressure test. Time in minutes for the half-life pressure decay was correlated with daily ventilation rates of O2, CO2, phosphine and methyl bromide. The ventilation rates were tested using different size of cross section leak areas with orifices of 1.6 mm, 3.2 mm and 6.4 mm i.d. To evaluate the influence of temperature on the rate of gas exchange, the cube was tested when it was under cover by providing shading, to minimize direct solar heating effect, and when it was exposed to direct solar heating.
O2 infiltration rate for modified atmospheres was 0.5% O2/day at 5 min half-life pressure decay when the cube was under shade. For the same level of gastightness gas loss was 0.8% O2/day when exposed. CO2 loss rate was 2%/day at 5 min half-life pressure decay when the cube was under shade and 3%/day when the cube was exposed. Loss rate of phosphine from the cube for the shaded conditions was 100 ppm/day at a 3-min half-life pressure decay time. A sealing equivalent to 4.5 min half-life pressure decay time was required when exposed. The methyl bromide loss rate of 1.0 g/m3/day was equivalent to about 5 min half-life pressure decay time. At the time tests were carried out with methyl bromide, ambient temperature differences were not large enough to show different loss rates between the shaded and the exposed cube.

Disinfestation of nitidulid beetles from dried fruits by modified atmospheres

S. Navarro, E. Donahaye, Miriam Rindner and A. Azrieli

Among the important pests of dried fruits are nitidulid beetles. Infestation starts in the field and unless control measures are employed, they and other pests continue to multiply and develop during storage. Methyl bromide (MB) has been used for fumigating dried fruits. However, because it is associated with the depletion of the atmospheric ozone, action has been taken to phase out its use in agriculture. This work was undertaken to develop a modified atmosphere treatment which would remove insects from the dried fruit. Dates grown in Israel served as a model for development of the technology.
Laboratory experiments were carried out to investigate the influence of different modified atmospheres (20% carbon dioxide in air or 2.8% oxygen in nitrogen), low pressures alone or MB alone in causing nitidulid beetles to emigrate from infested dried dates. At 4 h exposure and at 26°C, the treatments that had a marked influence in causing insects to abandon the infested fruit were: low pressure of 100 mm Hg and 2.8% oxygen in nitrogen, both of which caused over 80% of the initial insect populations to emigrate from the fruit.

Application of modified atmospheres in grain storage: retention of carbon dioxide within treated enclosures

S. Navarro, E. Donahaye and H. Talpaz

A numerical model has been developed to simulate the influence of the various factors that affect gas behavior within a treated enclosure. Model predictions were compared with experimental measurements of concentration changes in two silos treated with CO2. The silos were of the same dimensions but one contained 52 tons and the other 28 tons of wheat. Changes in CO2 concentrations, grain and ambient temperatures were recorded periodically throughout the trials. Results of gas concentration measurements in the trials were compared with the calculated values obtained from the numerical model and found to fit satisfactorily. Several numerical experiments were run to simulate the influence of different head-space/total-volume ratios, pressure relief-valve settings, and degrees of gas tightness. The model may be used as a tool in grain-storage management, to estimate the most important factors which influence gas loss, and to assess the need for improvements in the gas tightness of the treated structure.

Integration of modified atmospheres for disinfestation of dried fruits

S. Navarro, E. Donahaye, R. Dias and E. Jay

The effects of reduced atmospheric pressures alone, methyl bromide (MB) alone, and combinations of MB with CO2 and with reduced pressures, to increase sensitivity of all development stages of Carpophilus hemipterus and C. mutilatus were investigated. The effectiveness of non-chemical treatments for removing Carpophilus species larvae from naturally and artificially infested dates was tested by exposing the larvae to low pressures, high temperatures, and modified atmospheres (MA), while MB served as a chemical disinfestation treatment for comparison.
A method based on the use of artificial refuges was devised to simulate the infested dates. It was demonstrated that both the chemical and non-chemical treatments tested have the potential to exert a state of stress in the insects which appears to cause Carpophilus larvae to abandon the host.

The influence of temperature and moisture content on the germination of peanut seeds

S. Navarro, E. Donahaye, R. Kleinerman and H. Haham

Shel1ed and in-shell peanut seeds (cvs. 'Hanoch' and 'Congo') were stored at different moisture contents at 15, 20 and 26°C in an apparatus designed to purge air at relative humidities in equilibrium with the moisture contents of the seeds. Storage lasted nearly 6 months during which the moisture contents and germination percentages of the seeds were examined periodically.
The result of germination trials showed significant differences between in-shell and shelled seeds for the cv. 'Hanoch' but not for cv. 'Congo'. The calculated moisture content required to maintain 90% germination for shelled seeds stored for 6 months at 15°C was 8.0% For 'Hanoch' and 7.9% for 'Congo'. To conserve the same germination level for 6 months at 26°C the calculated moisture contents were 7.1% For both 'Hanoch' and 'Congo'.

Integration of modified atmospheres for disinfestation of dried fruits

S. Navarro, E. Donahaye, R. Dias and E. Jay

The effects of reduced atmospheric pressures alone, methyl bromide (MB) alone, and combinations of MB with CO2 and with reduced pressures, to increase sensitivity of all development stages of Carpophilus hemipterus and C. Mutilatus were investigated. The effectiveness of non-chemical treatments for removing Carpophilus species larvae from naturally and artificially infested dates was tested by exposing the larvae to low pressures, high temperatures, and modified atmospheres (MA), while MB served as a chemical disinfestation treatment for comparison.
A method based on the use of artificial refuges was devised to simulate the infested dates. It was demonstrated that both the chemical and non-chemical treatments tested have the potential to exert a state of stress in the insects which appears to cause Carpophilus larvae to abandon the host.

Control of the wax moth by environmentally sound methods

S. Navarro, Y. Slavetski, E. Donahaye, B. Jacobsen, M. Rindner and A. Azrieli

The wax moth is a major pest of stored honeycombs, and periodic control treatments are essential. Until now these have been undertaken by fumigation. However, because of the reduction in the number of available fumigants, and limitation of this treatment to licensed operators, an alternative, environmentally friendly control method, was developed. This consisted of treatment in a CO2-enriched atmosphere, in plastic tents designed to hold the beehive supers and honeycombs. The tents are then kept hermetically sealed to prevent reinfestation during the storage period.

Aeration of grain as a non-chemical method for the control of insects in the grain bulk

S. Navarro

Low temperature ranges that suppress development of stored-grain insects are reviewed. Possibilities of cooling grain bulk either by aeration with selected ambient air or refrigerated air are considered. Use of aeration with ambient air in temperate climates and in countries having a cool season is reported. Some examples of the studies carried out under British and Australian climates are discussed.
Data are presented on observations carried out in Israel. A wheat bulk of 1142 tonnes aerated with ambient air resulted in reduction of grain temperature from 32.2°C to 10.5°C. During storage over 22 months the grain remained free from insect development.
Trials conducted with refrigerated air showed that under summer conditions a bin containing 699 tonnes of wheat was cooled from 30-37°C to 18-19°C during 160 hr. The presence of a live insect population in the bin appeared to be responsible for a gradual rise in temperature. In a similar bin cooled from 30-34°C to 16-19°C, insect infestation was lower and the subsequent temperature rise was also less pronounced. Under the reported climatic conditions, the trials indicated that cooling with refrigerated air could be achieved throughout the year and at a higher rate of cooling than by aeration with selected ambient air.
It is shown that sufficient cooling to prevent insect infestation can be obtained and this method seems to be most efficient when the initial insect population is very low. However, possible changes in the biology and composition of the stored products fauna should be envisaged due to the alteration of the microclimate of the grain bulk.

Mode of action of low atmospheric pressures on Ephestia cautella (Wlk.) pupae

S. Navarro and M. Calderon

The influence of low atmospheric pressures and low oxygen concentrations on 0-24-h-old Ephestia cautella (Wlk.) pupae at 26°C was determined. Effects on respiration, insect mortality and loss in weight obtained, were due to low oxygen tension only, at both normal and low atmospheric pressure.

Studies on aeration with refrigerated air- I. Chilling of wheat in a concrete elevator

S.NAVARRO, E.DONAHAYE and M.CALDERON

Two-hundred and forty-five tonnes of wheat in a concrete vertical bin were cooled by aeration with chilled air from a chilling unit (with a cooling capacity rated at 42,500 kcal/hr) to prevent development of insect populations. Initial temperatures of 21-21.5°C were lowered after 94 hr of cooling to 9.9-12.7°C. Under the ambient conditions the rate of cooling was limited by the aeration system of the bin. Cooled air entering the bin was at relative humidities higher than those in equilibrium with the grain moisture content and this caused moistening of grain around the aeration duct to above the critical level for safe storage under local conditions. A re-heater incorporated in the unit designed to reduce relative humidity of the cooler air was inefficient for the cooling of dry grain and reduced the cooling efficiency of the unit.

The effect of carbon dioxide anesthesia on the lactate and pyruvate levels in the hemolymph of Ephestia cautella (Wlk.) Pupae

. Navarro and A. Friedlander

1. Ephestia cautella (Wlk.) pupae were exposed for 24 hr to controlled atmospheres containing 20-89% carbon dioxide, and to reduced oxygen tensions (from 21 to 1 per cent) at 95-100% R.H. and 26°C.
2. A steady rise was observed in the lactic acid level: from 6.06 ml hemolymph (control) to 74.25 mg/ 100 ml at an atmosphere containing 89% carbon dioxide. Decreasing oxygen concentrations left the lactate levels close to the control value, but below 3 per cent a sudden rise of lactate, reaching 287.98 mg/ 100 ml hemolymph at 1% oxygen, was found.
3. Pyruvic acid levels remained around 3. 84 mg/100 ml (control) throughout the changes in carbon dioxide tension. A change in pyruvate level was noticed only at 1% oxygen, when the value became 7.47 mg/100 ml.
4. Lactic dehydrogenase activity in whole tissue of controls was found to be 30.4 Wroblewski units/mg protein, while treated pupae showed an average activity of 30.9 units/mg, which proves that LDH activity is unaffected by treatments.
5. No LDH activity whatsoever could be located in the hemolymph.

Studies on aeration with refrigerated air-II. Chilling of soybeans undergoing spontaneous heating

S. Navarro, E. Donahaye and M. Calderon

A cooling trial was carried out on 229 tonnes of soybeans at 14 per cent moisture content stored in a vertical concrete bin in Israel during the summer of 1971. During this period two cycles of heating were recorded and heating foci reaching temperatures of 47 and 41°C respectively, were cooled by aeration using a chilling unit of 42,500 kcal/hr capacity. The two cooling passes resulted in moistening of grain around the aeration duct, and a slight overall drying effect on the soybean bulk. Germination remained stable except around and above the heating foci. Energy consumption required for conservation of the soybeans from early February until late August was about 9 kW/hr/t, and the bulk was at each pass cooled to around 20°C at rates of 121 and 112 t/24 hr.

Exposure of Ephestia caute1la (Wlk.) (Lepidoptera, Phycitidae) to Low Pressures: Effects on Adults

. Navarro and M. Calderon

Adults of Ephestia cautella (Wlk. ) were exposed to pressures of 100, 200, 300, 400 and 760 mm Hg at 26 ± 1°C and 70 % r.h., in a specially designed apparatus in which a controlled atmospheric gas composition was maintained. Adult life was shortened at all reduced pressures, at 100 mm Hg all adults died in 14 hr. Oviposition was affected at reduced pressures resulting in a significant reduction in the number of eggs laid. At 100 mm Hg oviposition was negligible. A hypothesis to explain these observations is mentioned.

Observations on Prolonged Grain Storage with Forced Aeration in Israel

S. Navarro, E. Donahaye and M. Calderon

Observations were carried out for 22 months on 1142 tonnes of wheat stored in a metal bin equipped with an aeration system and a fan withdrawing air at a rate of 5150 ft3/min. The observations comprised temperature measurements of the grain bulk, records of the ambient temperature and humidity and of the hours of fan operation, and examination of grain condition as indicated by moisture content, germination, insect infestation, and the percentage of damaged grains.
The observations showed that during the first year beginning in May 1966, 1212 hr of aeration lowered the temperature of different layers of the grain bulk from averages of 26.8-32.2°C to 10.2-13.8°C. During the summer of the second year the grain temperature rose to averages of 18.1-19.2°C. During the second winter of storage, 523 aeration hr cooled the grain bulk to averages of 10.5-14.3°C. The grain remained in excellent condition throughout the almost 2 years storage period.

Conservation Of Wheat Grain In Butyl Rubber/EPDM Containers During Three Storage Seasons

S Navarro and E Donahaye

Wheat grain was stored in 30 containers of 1,000-ton capacity each, during three storage seasons (1972 - 1975). The containers consisted of a butyl rubber/EPDM welded liner inside a circular supporting weldmesh wall, and were designed to provide an hermetic seal. The maximum storage period during a season was 13 months. Temperature and gas concentration of the bulks, moisture content of grain, and air-tightness of the liner were measured; insect presence was recorded. Operation of the aeration system caused a drop in bulk temperature to below 20°C in 25% of the measurements carried out in December. During the storage period an increase occurred In moisture content of grain at the top of the bulk; 48% of the samples from this region had a moisture content above 13%. Most of the samples drawn from other parts of the bulk remained at their original moisture content. The bulks were fumigated with phosphine gas at a dose of 750g/1,000 tons. The insects found were Cryptolestes sp., Oryzaephilus surinamensis L., Tribolium castaneum (Herbst), Sitophilus oryzae L. and Rhyzopertha dominica F. Sixty per cent of the samples examined during September were infested with live insects; following fumigation, this level was reduced to 18%, as detected in December. The number of live insects per sample of grain reached 118 during October and was reduced to six in November. The insect population remained low until the end of the storage period. Grain was preserved at a satisfactory level throughout the storage seasons.

From the CRC Press flyer:

An In-Depth Overview of Grain Storage Technology Throughout the World - Published Collectively For the First Time

The Mechanics and Physics of Modern Grain Aeration Management

Shlomo Navarro, Ph.D.
Senior Research Scientist
Agricultural Research Organization/The Volcani Center,
Department of Stored Products, Bet Dagan, Israel

Ronald T. Noyes, P.E., Ph.D.
Oklahoma State University,
Biosystems and Agricultural Engineering department,
Stillwater, Oklahoma USA

Of worldwide interest to those involved in production, handling, storage, and marketing of grain and oilseeds

Health and environmental regulations that resulted in the loss of many chemical pesticides used until recently and the ban on methyl bromide (associated with the depletion of atmospheric ozone), have generated the need for alternate technologies to solve grain storage problems. Aeration-improves stability of grain and greatly reduces the dependence on pesticides harmful to food and the environment This book will help those involved in the handling and processing of grain, provide food stuff that is free of toxins, insects, pesticides, and chemical residues.

The Mechanics and Physics of Modern Grain Aeration Management demonstrates the most advanced theoretical solutions and practical approaches to aeration as it affects grain storage science and technology that will be required for effectively cooling grain, for controlling storage insects and improving the storability of grain commodities, while minimizing residual pesticides.

This volume provides the necessary knowledge for aerating properly and efficiently within the context of new regulatory demands worldwide.

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